2022 Complete CNC Router Kit Guide: Types, Features, and Customization Tips
CNC router kit is the most indispensable part of the CNC router machine. A high-quality CNC router kit can build the best CNC machine. Moreover, it will complete excellent product processing. So what is the CNC router kit? How should we choose the CNC router kit? Can we customize our own machine with the CNC router kit?
The following content will make a CNC router kit introduction, including CNC router kit classification, main CNC router kit, optional CNC router kit, CNC router kit 4×4, CNC router kit 4×8 , etc. Hope to give you some help.
Wood CNC Router Kit
Core CNC Router Kit
1.Spindle
What is a spindle on a wood CNC router? A spindle is a shaft in a mechanical transmission device that receives power from an engine or electric motor and transmits it to other parts. According to different types of machines, spindles are also divided into various types.First of all, spindles are generally divided into two types: air cooling spindles and water cooling spindles. What is a water cooling spindle? The water cooling spindle uses water circulation to cool the heat generated by the high-speed rotation of the spindle. While the air cooling spindle uses a fan to dissipate heat.
Once the spindle heats up, it will affect the normal operation of the equipment. Therefore, we need to "cool down" the spindle. The cooling methods include air cooling and water cooling. Through these two methods, the temperature of the continuously heating spindle can be lowered, and the normal operation of the equipment can be ensured.
Which CNC router kit is better, air cooling spindle or water cooling spindle?
1.Noise: The water cooling spindle basically has no noise, while the air cooling spindle is noisy.2. Life: water cooling spindle needs more attention to maintenance, and it is more frequent to replace circulating water, so it has a much longer life service than the air cooling spindle.
2.Accuracy: The axial and radial accuracy of the water cooling spindle motor is basically below 0.003 mm, which is not as good as the air cooling spindle.
4. Convenience: The water cooling spindle needs to be connected to the water pump. As a result, it is easy to freeze in the cold winter. And some customers may find it more troublesome. However, the air cooling spindle will not have such a problem. In addition, the circulating water does not need to be replaced frequently, and the maintenance cost is low.
5. Effect: After cooling down, the temperature of the water cooling spindle will not exceed 40 degrees. While the cooling effect of the air cooling spindle is not as good as the water cooling spindle.
| Items | Water cooling spindle | Air cooling spindle |
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From the above five points, the air cooling spindle and the water cooling spindle have their own advantages and disadvantages. If you want a good cooling effect, then the water cooling spindle is recommended. If you want more convenience, you’d better choose an air cooling spindle. For countries with higher quality requirements, I suggested they use the Italian HSD air cooling spindle, which has after-sales service around the world. With it, you can have better guarantees.
Secondly, according to the power, there are many types of spindle power to choose from. The commonly used ones are 3kw, 5kw, 5.5kw, 6kw, 7kw, 9kw, and even greater power. Commonly used spindle brands are Italy HSD, Changsheng, HQD, etc.
2.Working table
There are roughly three types of worktables: Full vacuum working table, T-slot&vacuum working table, and aluminum T-slot working table. How do we choose the right processing table?| Vacuum working table |
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| Aluminum T-slot working table |
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First, the vacuum working table saves processing time and greatly improves the working efficiency. The aluminum worktable needs to manually fix or use a fixture to fix the processing material, which is cumbersome to use. While the full vacuum working table can automatically fix the processing material.
Second, the vacuum working table is much stronger. It can be divided into four sections, six sections, and eight sections. which can greatly enhance the adsorption, so it has a stronger fixation.
Third, the price of a full vacuum working table is higher. The woodworking engraving machine with a vacuum working table has a vacuum pump and a rubber table, which increases the whole cost. Besides, the power of the spindle motor also increases, so the price is much more expensive.
Fourth, the application range is not very common. The full vacuum working table is suitable for wooden door processing and large-scale plate relief carving. For hollow processing and uneven carving workpieces, it is more suitable to use an aluminum table.
Although the vacuum working table can save a lot of time, it is not suitable for every user to process. When choosing an engraving machine table, you must choose a suitable one according to your own processing technology.
3.Controller
The control system is the most important CNC router kit for CNC machines, which is equivalent to the human brain. The main function of the control system is to execute the instructions of the computer software to control the work of the inverter and the drive. Commonly used control systems for woodworking engraving machines include handling control systems and computer control systems.The handling controller does not need to be connected to a computer, which can save a lot of floor space. In addition, it has a simple operation. So it is easier to learn and master. After power off and restart, the machine has an automatic engraving function, eliminating the cumbersome manual point-pointing and improving work efficiency. The failure rate is lower and the machine runs more smoothly.
The computer control method can not only preview the processing effect but also watch the processing track at any time. It is beneficial for you to correct the program loading error during the operation in time. All functions are displayed on the control panel, and the operation is very convenient.
Blue Elephant adopts internationally renowned brands of systems, such as the Mach 3 controller, Syntec controller, DSP control system, Siemens control system, Taiwan LNC controller, etc.
1.DSP handheld control can control your CNC router without connecting to a computer. Besides, it is a cheap CNC router kit with low price.
2.NC controller is based on Windows 8 or Windows 10 operating system. It can control your CNC router through a computer.
3.Syntec/Siemens controller is an independent control system that can control complex machining paths. It is very suitable for large-scale CNC engraving machines with servo motors.
4.Motor
Commonly used motor brands: Japanese YASKAWA, Taiwan Delta, and Leadshine.According to the type of working power supply, it can be divided into DC motors and AC motors. Among them, AC motors can also be divided into single-phase motors and three-phase motors.
According to the purpose, it can be divided into drive motors and control motors. And control motors are divided into stepping motors and servo motors.
The differences between stepper motors and servo motors are mainly in the control mode, working process, low-frequency characteristics, torque, and overload capacity. The price of stepping motors is lower than that of servo motors. Therefore, the stepper motor is a kind of cheap CNC router kit. Most CNC routers use stepper motors, but for advanced models, such as ATC and 4-axis CNC routers, it is best to choose a servo motor. In addition, if you do not want to use a stepper motor, but have a limited budget, you can choose a hybrid servo motor. Stepper motors can mix with servo or stepper drivers, while servo motors can only use matching servo drivers.
5.Rail
Guide rail is a CNC router kit that hold, guide, and reduce the friction of CNC mobile equipment. It includes round rails and square rails. Linear slide guide has low cost, short production cycle, easy installation, and is suitable for small-format precision carving. So it is the best choice for small CNC routers or desktop CNC woodworking machines. While the linear guide rail has the advantages of strong bearing capacity, stable operation, low friction resistance, high positioning accuracy, etc. It is suitable for large-format precision engraving. It is an ideal CNC router kit for stone CNC carving machines, woodworking engraving machines, foam engraving machines, etc.Optional CNC Router Kit
1.Inverter
Generally, the power of the inverter is greater than the power of the spindle. And its main function is to adjust the speed and reduce the starting current. Commonly used inverters include Fuling inverter and Delta inverter. Fuling inverter has the features of stable performance, rich function combination, good dynamic characteristics, and super overload capacity. While Delta inverter has the advantages of small size, good control performance, good compatibility, and strong versatility.2.Automatic tool change
The automatic tool changer is abbreviated as ATC, which is an important CNC router kit of the machining center. It can automatically change the tools and increase the production capacity. The automatic tool changer can quickly change the tools, reducing non-running time. At the same time, it can be designed with a variety of tools. Moreover, it can be used to replace worn or damaged tools, which can make the machine tool one step closer to the goal automation.The automatic tool change system generally consists of a tool magazine and a manipulator. It has the characteristics of short tool change time, high tool repeats positioning accuracy and sufficient tool storage. CNC machines often use carousel tool magazines and linear tool magazines. The carousel tool magazine is mainly used on vertical processing machines, which can accommodate 30 tools, and the tool change speed is accurate and fast. When the carousel is changed, the tool magazine rotates to the tool change position for tool change. The linear tool changer is placed in a straight row. When the tool is changed, the head moves to the tool-changing position for replacement. Generally, the speed of the linear tool changer is faster than that of the carousel-type tool changer because it does not need to rotate the tool magazine.
3.Lubrication system
The lubrication system is divided into a manual lubrication system and an automatic lubrication system. The manual lubrication system has the advantages of small size, easy installation, and convenient use. In addition, there is also a non-reverse flow device, which can effectively avoid the phenomenon of oil backflow. The automatic lubrication system adopts centralized control to automatically realize the lubrication effect. It can be lubricated regularly and quantitatively, which has the advantages of energy-saving and oil-saving. In addition, this lubrication method can effectively reduce wear and tear, thereby extending the service life of the machine.4.Rotary device
The rotary device is a necessary 3 axis CNC kit, especially for the rotary CNC machine. It can help you achieve wood 3D engraving. It can be installed in any position according to customers' preferences and needs to meet their diverse needs. With this 3 axis CNC kit, the 3-axis CNC machine is equivalent to another kind of 4-axis CNC machine, which can process column objects from multiple angles, such as statues, stair armrests, table and chair legs, cylinders, sofas, stone statues, etc.5.Other CNC router kits for sale
Frame, gantry, drilling row, saw, CCD camera, aggregate head, pump, oscillating knife, reducer, tube welded bed, water chiller, ball screw, etc.CNC Router Kit 4×4
1212 Desktop Cheap CNC Router Machine for sale
This is a hobby CNC router with a T-slot aluminum working table of 1200*1200mm. It has the features of cost-effective hobby CNC router kits. And the hobby CNC router kit is quite favored by small businesses and hobbyists.
learn more These are the mainly CNC Router Kit 4×4:Mach3 controller, 2.2kw Changsheng water cooling spindle, 2.2kw Fuling Inverter, 450A stepper motor and Leadshine M542, etc. By the way, 4×4 CNC DIY kits are becoming popular. Maybe you can have a try to buy some CNC DIY kits.CNC router kit 4×8
4×8 CNC router kit(DIY 4×8 CNC router kit) is very popular among the DIY CNC router kit. Because the 4×8 CNC router has the most popular size, and it is widely applied in various industries, from medium enterprises to large factories. Therefore, the CNC router kit 4×8 becomes the best selling DIY CNC router kit.Take the 1325 4×8 4-axis CNC router for example. These are the mainly CNC Router Kit 4×8:Syntec controller, HSD air cooling spindle, Delta inverter, T-slot& Aluminum table, servo motor, etc. If you have other requirements, you can purchase some DIY CNC router kits to install.
Laser CNC Router Kit
1. Laser generator: it is a CNC router kit that generates a laser light source, which guarantees the output quality of the laser and the high processing quality of the machine. And customers can increase the laser power between 20w, 30w, 50w, and 100w according to their needs. The higher the laser power, the deeper the marking depth.2. Laser tube: a CNC router kit that converts electrical energy into light energy. For example, the conversion rate of a CO2 gas laser is generally 20%, and the remaining energy is converted into heat. The laser tube power of the CO2 laser cutting machine can be selected from 40w to 150w, and different powers can cut materials of different thicknesses. And it has the characteristics of stable performance, good spot quality, and long service life.
3. Field Mirror: this CNC machine kits decides the working surface machine. The general size of the field lens is 100×100 mm, 200×200 mm, and 300×300 mm. It should be noted that the larger the laser power, the larger the selected field lens.
4.Water chiller: this is a CNC machine kits that is used to cool the laser tube. The cooling water takes away the excess heat to keep the laser generator working normally. The chiller also cools the external light path reflector and focusing mirror of the machine tool to ensure stable beam transmission quality and effectively prevent the lens from being deformed or broken due to excessive temperature.
5.Outer optical path: refractive reflector, used to guide the laser in the required direction. In order to prevent the beam path from malfunctioning, all mirrors must be protected by a protective cover, and a clean positive pressure protective gas should be introduced to protect the lens from contamination.
Conclusion
CNC router kits are like human organs and bones. The most commonly used CNC router parts kit for three-axis, four-axis, ATC, and five-axis machines include spindles, motors, control systems, worktables, inverters, rotary devices, automatic tool changers, etc. Commonly used CNC router parts kits for laser machines include laser generators, laser heads, laser tubes, safety covers, etc.Understanding CNC router kits can help you better produce high-quality and high-precision CNC machines. Choosing the right CNC router kits can not only better ensure the stable operation of the machine, but also improve the processing quality, cutting speed, and machining accuracy of the router.
When installing the CNC router parts kit, our staff will go through layers of checks and strict controls to ensure that every part is installed in the correct position, and every part is not damaged.
The above content is just a brief introduction. If you want to get more information about the CNC router kit, please consult us.
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