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CNC Shop Efficiency: Switching from VMC to HMC Boosts Performance

An interesting trend popped up in a recent study of high-performing CNC shops: Many have greatly improved the efficiency of their machining processes by switching from a Vertical Machining Center (VMC) to a Horizontal Machining Center (HMC).

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Using the BlueSwarf tap testing and dashboard to determine end mill cutting parameters, an Okuma GENOS M560V vertical machining center (VMC) is captured on video as it engages in various dynamic machining methods.

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In this video an Okuma GENOS M560-V Vertical Machining Center is put to the test by machining S7 56Rc steel for a die/mold application. The VMC is equipped with a 15K Big Plus spindle and Hi-Cut options.

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In this video Gosiger CNC Applications Specialist Brian Stall demonstrates the Hardinge Conquest V 1000.

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When it’s time to buy a new car most of us are drawn to the top-of-the line model equipped with all the latest bells and whistles. Then reality sets in and we decide which features are really important and those we can live without for the price we want to pay. However we still want excellent performance, reliability, safety, and value for our investment.

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In another example of Gosiger Automation designed robot-based factory automation, this video, demonstrates how a Fanuc M-16iB robot services two Okuma Vertical Machining Centers (VMC). Each machining center is equipped with 4-position, 4th axis indexers. Four workpieces at a time are loaded into precision workholding fixtures, and returned to precision pallets for further automated processing. Note how the conveyor system moves the workpieces into position for the robot arm to pick and load them into the machine tool, then flips the fixture around to deposit the machined parts into the pallets. The machined parts are then moved along the conveyor to the next step in the process.

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Hardinge Inc., a leading international provider of advanced metal-cutting solutions, announces the release of two all-new Bridgeport 5-Face (4+1) Vertical Machining Centers – the GX 250 5F and GXR 320 5F. These new 4+1 axis vertical machining centers are high quality machine tools designed to achieve maximum capacity and performance in the job shop, OEM, aerospace, medical, electronic, defense, automotive and power generation industries, as well as many other manufacturing sectors.

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All machinery requires routine maintenance. Vertical Machining Centers (VMC) and Horizontal Machining Centers (HMC) are no exception. However, in most manufacturing facilities the emphasis is on production, not machine maintenance. This is to be expected, as the challenges of maintaining profitable production are always foremost in a manufacturer’s mind.

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Hardinge is pleased to announce the release of the Bridgeport GX 250 5AX Vertical Machining Center. This rigid, C-frame machine features a compact footprint, fully integrated 5-Axis rotary table and user-friendly Fanuc 31i control with 10.4” LCD. The machine is ideally suited for the demanding requirements of the die/mold, aerospace, medical and automotive industries. The GX-250 5AX is designed to handle small, complex workpieces that require closely held tolerances and fine surface finishes.

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The phrase “Work smarter, not just harder” takes on new meaning as Gosiger helped convince Okuma to apply the company’s vaunted THINC system to the Hardinge-built Bridgeport VMC GX 1000. This enhanced version is named VMC GX 1000 OSP.

The idea is to make this rugged, affordable, Vertical Machining Center (VMC) with optional rotary 4th axis even more productive and versatile, while providing a common control system for Okuma machine users who need a value-priced VMC. It’s an idea that has taken off as customers recognize the uncommon value this marriage of technologies represents:

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