Quard 500: High-Performance Martensitic Abrasion-Resistant Steel
Quard 500 is a martensitic abrasion resistant steel, with an average hardness of 500 HBW. Its very high resistance to abrasive wear and impact makes it ideal where long service life is required. With the combination of superior hardness and strength, Quard 500 is an optimal choice for the recycling and mining industry.
Properties
General
| Property | Value | Comment | |
|---|---|---|---|
Carbon equivalent (CET) | 0.39 [-] | for thickness 4-20 mm | |
0.42 [-] | for thickness 20.01-40 mm | ||
0.45 [-] | for thickness 40.01-64 mm | ||
Carbon equivalent (CEV) | 0.56 [-] | for thickness 4-20 mm | |
0.6 [-] | for thickness 20.01-40 mm | ||
0.7 [-] | for thickness 40.01-64 mm | ||
Carbon equivalent note | CEV = C+Mn/6+ (Ni+Cu)/15+ (Cr+Mo+V)/5 and CET = C+(Mn+Mo)/10+Ni/40 +(Cr+Cu)/20 | ||
Dimension
| Property | Value |
|---|---|
Width | 1500 - 3100 mm |
Mechanical
| Property | Temperature | Value | Testing Standard | Comment |
|---|---|---|---|---|
Charpy impact energy, V-notch | -40 °C | 30 J | ||
Elongation | 8 % | A5 | ||
Hardness, HBW | 470 - 530 [-] | EN ISO 6506-1 | 1-2 mm below the plate surface once per heat and 40 tonnes | |
Tensile strength | 1700 MPa | Transverse | ||
Yield strength | 1500 MPa |
Chemical properties
| Property | Value | Comment |
|---|---|---|
Boron | 0.005 % | for thickness 4-64 mm |
Carbon | 0.28 - 0.3 % | for thickness 4-64 mm |
Chromium | 1 - 1.2 % | for thickness 4-64 mm |
Manganese | 1.6 % | for thickness 4-64 mm |
Molybdenum | 0.5 % | for thickness 4-64 mm |
Nickel | 1 % | for thickness 4-64 mm |
Phosphorus | 0.025 % | for thickness 4-64 mm |
Silicon | 0.8 % | for thickness 4-64 mm |
Sulfur | 0.01 % | for thickness 4-64 mm |
Technological properties
| Property | ||
|---|---|---|
| Application areas | Quard 500 is mainly recommended for the following applications: | |
| Chemical composition | The steel is grain refined. | |
| Cold Forming | Quard 500 is very well suited for cold forming operations. The minimum recommended R/t ratio when bending of Quard 500 is given in the table below: R = Recommended punch radius (mm), t = Plate thickness (mm) , W – Die opening width (mm) (bending angle ≤ 90°) Due to the homogeneous properties and narrow thickness tolerances of Quard 500, variations in springback is kept at a low level. Grinding of flame cut or a sheared edge in the bending area is recommended to further prevent cracking during bending. | |
| Delivery condtion | Our Quard plates are supplied as standard in the shotblasted and primed condition. In order to maintain a good weldability and laser cutting performance, a low zinc silicate primer is applied. Plates can also be delivered unpainted. | |
| Heat Treatment | Quard 500 receives its properties by quenching and when applicable by subsequent tempering. The properties of the delivery condition can not be retained after exposure at service or preheating temperatures above 250 °C. Quard 500 is not intended for any further heat treatment. | |
| Machining | Quard 500 offers good machinability with HSS and HSS-Co alloyed drills. The feed rate and cutting speed have to be adjusted to the high hardness of the material. Face milling, counter boring and countersinking are best performed using tools with replaceable cemented carbide inserts. | |
| Other | Quard 500 is delivered with a unique combination of excellent flatness, tight thickness tolerances and superior surface finish. | |
| Testings | Ultrasonic testing (UT), is applied to secure the plate from discontinuities like inclusions, cracks and porosity. In thickness from 8 mm and up, all plates are UT tested and controlled against class S2, E2, according to EN 10160. | |
| Thermal cutting and welding | Plasma and flame cutting can be performed without the need for preheating in thicknesses up to 20 mm, provided the ambient temperature is above 0 °C. Subsequent to cutting, let the cut parts slowly cool down to room temperature. A slow cooling rate will reduce the risk of cut edge cracking (never accelerate the cooling of the parts). | |
| Welding | Quard 500 has a very good weldability, granted by the optimal carbon equivalent of the steel. It can be welded using any of the conventional welding methods, both as manual or automatic. Welding of Quard 500 is recommended to be performed at ambient temperature not lower than +5°C. Subsequent to welding, let the welded parts slowly cool down to room temperature (never accelerate the cooling process of the weld). If welding using a heat input of 1.7 kJ/mm, preheating is not required in single plate thickness up to 12 mm. The interpass temperature used should not exceed 225 °C. Soft weld consumables, giving low hydrogen weld deposits (<= 5 ml/100g), are recommended. The consumable strength should be as soft as the design and wear mode allows. In general, the welding recommendation of Quard 500 should be in the accordance to EN-1011. | |
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