Resilient Nylon Device Creates Electricity Under Tons of Pressure

RMIT University, Melbourne, Australia

RMIT researchers Robert Komljenovic and Yemima Ehrnst preparing to test the nylon device’s durability using a hammer impact setup. (Image: Will Wright, RMIT University)

Certain materials — such as quartz, some ceramics, and even bone — produce an electrical charge when they are squeezed, pressed, or vibrated. This is piezoelectricity, which comes from the Greek “piezein” meaning to press. Modern vehicles rely on piezo components in fuel injectors, parking sensors, airbag systems, and other functions.

The team’s nylon innovation could provide a more durable alternative material for such components or support new technologies for traffic-management sensing on roads. The breakthrough tackles a long standing problem with energy harvesting plastics, which can produce power from movement but are often too fragile for real world use, where they could reduce carbon emissions by using the ambient energy naturally present in movement and pressure.

By using sound vibrations and electrical fields to re-engineer the material at a molecular level, the team turned a tough industrial nylon into a resilient power-generating film suited to wearables, infrastructure, and smart surfaces.

The team, led by Distinguished Professor Leslie Yeo and Associate Professor Amgad Rezk, used high-frequency sound vibrations while applying an electric field as the nylon solidified, helping its molecules form a more ordered structure. This technique enabled the nylon device to generate electricity each time it was bent, squeezed, or tapped.

Typically, nylon by itself does not convert movement into electricity efficiently, limiting its potential in powering everyday devices. However, the team used a durable industrial plastic called nylon-11 that, unlike common nylons, can generate electricity from pressure when its molecules are carefully aligned.

Yeo said the team found a simple way to transform nylon into an energy generator that was incredibly resilient. “This method could power next-generation devices that need to survive real-world stresses — whether that’s wearable tech, sensors, or smart surfaces,” said Yeo.

Dr. Amgad Rezk said the process offered significant advantages for industry, with an energy-efficient and scalable approach. “We’re excited to see where prospective industry partners could take this technology, from flexible electronics to sports equipment.”

First author and RMIT Ph.D. researcher Robert Komljenovic said the nylon films were flexible, tough and reliable, maintaining their ability to turn movement into power. Our nylon devices can harvest energy simply from compression during motion.”

“The thin-film devices are so robust, you can fold them, stretch them, even run a car over them — and they keep making power. “This could mean new ways to charge small devices using compression from the movement of people, machines, or vehicles.”

The researchers plan to scale up the technology for larger applications and are exploring partnerships with industry to bring this innovation to market. The paper, “Electroacoustic alignment of robust and highly piezoelectric nylon-11 films,” is published in Nature Communications.

For more information, contact Amgad R. Rezk at This email address is being protected from spambots. You need JavaScript enabled to view it..