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Zero Failures and Zero Injuries: How Disciplined Practices Drive Plant Safety and Reliability In his book Making Common Sense Common Practice, Ron Moore of the RM Group argues that plant safety and reliability are inseparable. While traditional safety measures—such as personal protective equipment (

Research & Best Practices Manufacturing Data Analytics: Turning Data Into Operational Insight Every manufacturing asset—from machines and systems to sensors and software—generates data. According to recent research, industrial enterprises worldwide already create mo

  Many people think of summer as a time for vacations, enjoying the outdoors, and relishing the long, lazy days.  But in some industries, such as construction and landscaping, summer is anything but a time to take it easy. Instead, it’s the busiest time of the year.&

In many process industries, downtime losses are frequently assigned to a single department—operations, mechanical, or electrical—based on subjective judgments. This blame‑centric approach can create unintended consequences.I recall a morning meeting at a pulp mill where 50 tons of production were lo