Industrial manufacturing
Industrial Internet of Things | Industrial materials | Equipment Maintenance and Repair | Industrial programming |
home  MfgRobots >> Industrial manufacturing >  >> Manufacturing Technology >> Industrial Technology

Distance Sensors Explained: Types, Uses, and How to Choose the Right One

We have many distance sensors such as IR, Laser, ultrasonic, LED time-of-flight (TOF) sensors, etc. Therefore, selecting one for your project can be challenging.

Today’s article looks at various distance sensors, their applications, advantages, and disadvantages. Let’s get going.

What is a Distance Sensor?

Distance Sensors Explained: Types, Uses, and How to Choose the Right One

Fig 1: A Mounted Infrared Sensor

A distance sensor is an electronic device that measures the distance between two objects without physical contact. 

Therefore, it offers a fast and accurate measurement, positioning, and range of objects.

How do Distance Sensors Work?

Distance Sensors Explained: Types, Uses, and How to Choose the Right One

Fig 2: Working of an Ultrasonic Sensor

All distance sensors have the same principle of operation regardless of the technology involved. 

If you want to measure the distance between two points, here’s how your distance sensor works:

The delay measured can be in the following forms:

What Are the Types of Distance Sensors?

Ultrasonic Distance Sensor

Distance Sensors Explained: Types, Uses, and How to Choose the Right One

Fig 3: Close-Up of a Drone Helicopter

The ultrasonic distance sensor relies on high-frequency sonar/ sound waves to gauge the distance to an object. 

Here’s how it works:

Distance Sensors Explained: Types, Uses, and How to Choose the Right One

Infrared Distance Sensors

This sensor module uses the principle of triangulation or measuring the distance between two objects using the angle of reflection. 

Here’s how it works:

Distance Sensors Explained: Types, Uses, and How to Choose the Right One

Laser Distance Sensors (LiDAR)

Distance Sensors Explained: Types, Uses, and How to Choose the Right One

Fig 4: Autonomous Self-Driving Electric Car Showing Lidar and Safety Sensors Use

Light Detection and Ranging (LiDAR) is a laser distance sensor that works in the following way:

First, the transmitter emits laser light toward the object/ obstacle. The object reflects the signal/ pulse towards the LiDAR’s receiver. 

And finally, the sensor calculates the distance between the two objects by using the relationship between the speed of light and time.

Distance Sensors Explained: Types, Uses, and How to Choose the Right One

LED Time-Of-Flight Distance Sensors

Time-of-flight (TOF) sensors measure distances by determining the time taken by a wave to travel from the transmitter and back. 

Consequently, it uses the relation between the light speed in the air and the signal’s flight time to get the distance.

Therefore, it can produce 3D X, Y, and Z images using data from a single snapshot. 

Advantages: High accuracy、 Can identify large objects、Supports 3D imaging

Disadvantages: Expensive、Poor Z-depth resolution

Applications: Robotics and drones、Machine vision、Industrial applications、Counting

Sonar Distance Sensor

Have the same working principle as the ultrasonic sensors but excel more underwater. For your information, there are two types of sonar sensors; passive and active. 

Applications: Loop control、People detection and detection of submarines、Stack height control

Short-range Distance Sensor

Distance Sensors Explained: Types, Uses, and How to Choose the Right One

Fig 5: The Robot Vacuum Cleaner Vacuums the Floor in the Apartment

Short-range distance sensors measure distances between close objects. They are high-resolution sensors and can have a minimum range from 1 mm to 2,000 mm or more.

Advantages: Low operating voltage consumption, 、Low cost, and accurate

Applications: People detection and precision range finding、Controlling lights、Robotic vacuum cleaners

Long-range Distance Sensor

Long-range sensors use pulsed time-of-flight principles to measure distances of up to 300 meters. 

Advantages: Has a longer reach, 、Highly versatile, and sampling rates

Disadvantages: Expensive

Applications: Load confirmation and lumber positioning, Crane monitoring, Measuring fill levels, velocity, and altitudes

Comparing the Distance Sensors

Suitability for Long Range Sensing

The LiDAR and TOF sensors have suitability for long-range sensing, whereas the Ultrasonic and IR sensors don’t.

High Reading Frequency

The LiDAR and TOF sensors have a high reading frequency. In contrast, the ultrasonic and IR sensors don’t.

Cost

Ultrasonic and IR sensors are cheap compared to LiDAR and TOF. Furthermore, LiDAR is the most expensive of the four distance sensors.

Suitability to Use for Complex Objects

The LiDAR, IR, and TOF sensors have excellent suitability to use for complex objects. However, you can only use ultrasonic sensors for simple things.

Sensitive to External Conditions

The LiDAR, IR, and TOF sensors are sensitive to external conditions, unlike the ultrasonic sensors, which aren’t.

3D Imaging Compatible

The LiDAR and TOF sensors are 3D imaging compatible, whereas the ultrasonic and IR sensors aren’t.

Conclusion

Generally, distance sensors have a ton of applications in our everyday lives. If you plan to use one in your project, consider cost, size, suitability, and durability.

Finally, if you have any gray area that needs clarification, please contact us. We’ll get back to you at the soonest time possible.


Industrial Technology

  1. Digital Sensors in Industrial Machinery: Function, Types, and Best Practices
  2. Mastering Digital Circuit Design: Your Complete Guide
  3. Essential Guide to Choosing the Right 9V Battery Holder
  4. Digital Buffers Explained: A Comprehensive Guide to Signal Isolation & Strength
  5. Mastering Ultrasonic Sensor Circuits: The Ultimate Guide
  6. How to Build a Touch‑Activated Lamp: A Complete Guide
  7. Comprehensive Guide to Voltage Sensors: Accuracy, Reliability, and Eco-Friendly Solutions
  8. Master PCB Laminates: The Definitive Guide for Engineers
  9. The Definitive Guide to Vibration Sensors: Types, Applications, and Integration
  10. Sark 110 Antenna Analyzer: Full Feature Guide