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3D‑Printed Sensor Enclosure for Tablet‑Counting Systems: A Practical Use Case

Michel van der Meij of XIAC presents a tailored 3D‑printed enclosure crafted for single‑track tablet/capsule counting machines. The design employs high‑strength nylon reinforced with brass M3 inserts, ensuring robust protection for the sensor assembly while maintaining precise alignment and facilitating straightforward maintenance.

The enclosure’s geometry aligns with the sensor’s optical axis, mitigating vibration and reducing signal drift. Its lightweight construction decreases overall system weight, and the rapid prototyping capability allows for swift design iterations and cost‑effective production.

By integrating industry best practices, this enclosure enhances sensor longevity, improves counting accuracy, and delivers a reliable, durable solution for high‑volume pharmaceutical and food processing applications.

3D printing

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