How Fiix Integration with SensrTrx Drives Condition‑Based Maintenance Success

With the launch of the Fiix Integration Hub, customers now have over 150 new ways to connect their CMMS to enterprise systems and operational technologies, enabling smarter, data‑driven decisions that boost productivity and asset performance. While the options are exciting, they can also feel overwhelming.

To help you navigate this landscape, we’re spotlighting a partner that many Fiix users are eager to connect with: SensrTrx, a manufacturing analytics platform often described as “the Fitbit for manufacturing.” SensrTrx delivers real‑time machine insights that help organizations fine‑tune production operations.

The SensrTrx Story

Manufacturers must hit production targets to succeed, yet the exact path to those goals is frequently unclear. Without visibility into machine health, downtime and scrap become mysterious, costly bottlenecks. SensrTrx solves this by linking directly to machine sensors and providing live updates on equipment status.

“Just as a Fitbit shows you your own health metrics, SensrTrx reveals the health of your machines,” says CEO Bryan Sapot. By streaming sensor data, the platform highlights downtime and condition changes in real time, giving teams concrete evidence to address issues before they erode output.

Without SensrTrx, many operations lack insight into downtime causes. Sapot notes that “organizations know something is wrong but don’t know what.” Limited data on critical assets can lead to catastrophic failures when those machines unexpectedly fail.

With features like real‑time dashboards, downtime tracking, scoreboards, and alerts, SensrTrx equips users with the information needed to understand and reduce downtime and scrap, ultimately transforming production.

How Fiix and SensrTrx Work Together

Fiix replaces legacy tools like Excel with a modern CMMS, while SensrTrx replaces manual production tracking with data‑driven insights. Together, they enable true condition‑based maintenance.

There are four primary integration pathways that combine Fiix and SensrTrx to support condition‑based maintenance:

1. SensrTrx Triggers Alarms Based on Live Data

By continuously monitoring machine health, SensrTrx can raise alerts when parameters—such as vibration—cross thresholds. These alerts are forwarded to Fiix as work orders, ensuring technicians act swiftly to prevent production loss.

2. Fiix Updates SensrTrx When Equipment Restarts

After a maintenance shutdown, operators often lack real‑time status on equipment. Fiix allows technicians to push “online” updates back to SensrTrx, so production teams can adjust targets immediately.

3. SensrTrx Sends Usage‑Based Maintenance Triggers

Some machines require service after a set number of cycles or runtime hours. SensrTrx streams real‑time meter readings to Fiix, prompting technicians when preventive inspections are due.

4. Fiix Pushes Maintenance History to SensrTrx

Maintenance frequency and reasons reveal trends that impact production. By sharing this data with SensrTrx, teams can evaluate whether maintenance schedules need adjustment or whether certain tasks affect the production calendar.

Result: Seamless, Condition‑Based Collaboration Between Production and Maintenance

When data flows bidirectionally, the combined power of Fiix and SensrTrx far exceeds what each can achieve alone. Production and maintenance teams can leverage each other’s insights to streamline workflows and reduce downtime.

For maintenance teams that have mastered time‑based preventive maintenance but are still exploring condition‑based strategies, SensrTrx offers a proven pathway to unlock the productivity and cost‑savings that true condition‑based maintenance delivers.