Vision Composite Products Launches Lightweight Carbon‑Fiber Wheels Using Ultrium U660

Vision Composite Products Launches Lightweight Carbon‑Fiber Wheels Using Ultrium U660

In the high‑performance automotive sector, weight reduction and structural integrity are key to future wheel design. Vision Composite Products, a specialist in off‑road, racing, and aftermarket wheels, has taken a significant step by debuting rims made from carbon‑fiber composites. The company selected IDI Composites International’s Ultrium U660 to build its new Carbon Fiber Forged wheels.

Vision sought a superior alternative to the conventional cast and forged aluminum alloys that dominate performance wheels. After extensive research, the firm partnered with IDI and the 3i Technology Center to develop a production process that combines Ultrium’s discontinuous carbon‑fiber composite with A&P Technology’s continuous Netshape preforms, enabling a carbon‑fiber forged molding technique that delivers high‑volume output at prices competitive with forged aluminum.

“Ultrium is the ideal material for Vision’s new Carbon Fiber Forged wheels,” says Kevin Cahill, Director of Composite Technology at IDI. “It is extremely lightweight and durable, with a beautiful finish that can withstand the extreme loads of high‑performance vehicles. The moldability of thermoset composites also allows for cost‑optimized, innovative design options.”

The wheels underwent a rigorous 48‑hour, 1,415‑mile road test on a 5.0‑L Coyote Mustang, reaching speeds up to 100 mph. The test was halted by a broken rear half‑shaft axle, but Vision’s wheels performed flawlessly, showing no damage. They weigh up to 40 % less than cast aluminum and meet or exceed all regulatory and industry standards.

Tom Flood, Vice President and General Manager of IDI, notes, “Our 3i Composites Technology Center is a true asset that makes projects like this possible. The center’s testing capabilities and dedicated team of chemists and engineers enable IDI to push composite performance beyond the limits of conventional materials.”