At a cement plant, replacing a worn spherical roller bearing on a large roll is routine. Yet, an hour after installing the bearing onto the tapered shaft, a sharp metallic crack echoed through the shop.During a subsequent lift, the roll spun and the source of the noise became obvious: a full‑width c

In any high‑performing operation, every task must be completed as efficiently, safely, and cost‑effectively as possible. For MRO (maintenance, repair and operations) storerooms, that means mastering a suite of best‑practice processes that keep inventory, people, equipment and information operating a

A clamp meter seamlessly combines a digital multimeter with a current sensor, allowing technicians to clamp around any conductor and read current instantly—no disconnection required. What Do Clamp Meters Measure? AC current, AC & DC voltage, resistance, continuity With advanced models: DC curre

Del Monte Foods is one of America’s largest producers, distributors and marketers of premium‑quality food and pet products. In fiscal 2010 the company generated more than $3.7 billion in net sales, with brands such as Del Monte, S&W, Contadina, College Inn, Meow Mix, Kibbles ’n Bits, 9Lives, Milk‑Bo

Emerson Process Management’s Smart Wireless technology has transformed furnace control at Northstar Bluescope Steel’s mini‑mill in Delta, Ohio. The upgrade has increased daily output by up to one batch, cut annual maintenance costs by $200,000, and bolstered worker safety. Using a self‑organizing wi

During a recent flight to Atlanta, I met a veteran maintenance supervisor who shared the struggles his mill faces after a recent downsizing. He still manages to keep a 1:25 span of control for two planners, yet the planners are unable to hit the industry benchmark of three jobs per day. The Core Iss

Environmental stewardship today extends beyond preventing pollution—it’s a strategic business decision. Companies that adopt green practices demonstrate responsibility to customers, shareholders, and employees while simultaneously reducing energy usage, enhancing equipment reliability, and improving

In high‑value power stations, the integrity of lubricating oils is paramount for efficient and cost‑effective operation. Excess water in oil can strip essential antioxidants, accelerate oxidation, and degrade performance. Historically, Karl Fischer (KF) titrations have been the benchmark for measuri

Cooper Wiring Devices’ Arrow Hart Engineering Sales team recently performed a comprehensive wiring‑device audit at Crown Candy Corporation, an 85‑year‑old confectionery plant in Macon, GA. The audit surfaced a spectrum of improvements—enhancing employee and equipment safety, ensuring code compliance

During a recent Total Productive Maintenance (TPM) workshop, we turned theory into practice by performing a comprehensive cleaning of a critical production machine. While the primary goal was to restore the machine’s appearance, the process also served as a live inspection. We targeted hard‑to‑reach

In the highly competitive pet‑nutrition industry, maintaining continuous production while reducing downtime is essential. In 2006, Hill’s Pet Nutrition – a company founded over five decades ago by a veterinarian and now selling in 86 countries with sales exceeding $1 billion – faced recurring analog

The Society for Maintenance and Reliability Professionals Certifying Organization (SMRPCO) has announced that the Certified Maintenance and Reliability Professional (CMRP) certification program has received approval from the Department of Veterans Affairs. This milestone means that military personne

True or false: Railroad spikes are best driven with a tack hammer? The answer is a resounding FALSE. This simple question highlights a common misconception that can lead to hand‑tool injuries: the belief that one tool can perform every task. The Hand Tools Institute (HTI), the industry association r

Henkel Corporation invites you to honor the everyday heroes who make communities stronger—from firefighters and police officers to teachers and nurses. Visit LoctiteJobDone.com to nominate an American hero. Submit a brief description, photo, or video by July 30, 2020. On August 11, the five finalist

Flanged openings—manways and handholes—are common access points in pressure vessels, often using standard ASME‑type flanges bolted like pipe connections. Internal covers sit inside the vessel and are drawn back against a gasket and an external flange, creating unique sealing dynamics that differ fro

In January 2007, ABB assumed full responsibility for the maintenance operations at Myllykoski’s flagship paper mill in Anjalankoski, Finland. Leveraging its proven Full Service plant maintenance model, ABB delivered rapid, measurable improvements. Executive Vice President for Technology, Tuomo Tuome

When monitoring an electric motor, a spectral analysis often reveals numerous peaks that may arise from subtle or significant issues. By establishing band alarms around these peaks, you can receive real‑time severity alerts tailored to the frequency range of interest. For a motor operating within no

Toyota Material Handling USA Inc. (TMHU) and Toyota Industrial Equipment Manufacturing Inc. (TIEM) announced leadership changes on July 7, naming Tony Miller VP of Production Engineering, Design Engineering, Manufacturing & Maintenance for TIEM and Martin Boyd VP of Product Planning & Marketing for

During startup, the outermost sections of many rotor bar designs can reach temperatures as high as 300 °C in under 10 seconds, while the innermost section nearest the shaft may only climb to about 100 °C. This steep temperature gradient causes the rotor bar to warp, producing a substantial axial pre

The 2010 edition of the ASME Boiler & Pressure Vessel Code has been released, incorporating key updates that reflect the latest industry practices. This comprehensive code sets safety standards for the design, construction, operation, testing, and maintenance of boilers, transport tanks, nuclear pow