According to widely cited studies, electric motors account for over 50 % of the U.S. electricity supply and exceed 70 % of the energy consumption in numerous industrial facilities.^1 With energy prices rising, boosting motor efficiency has never been more critical. Most organizations adopt a three‑p

In electric motors, a mismatch between voltage and current—often called current imbalance—can signal a range of underlying issues. Common culprits include high‑resistance connections, inadequate loading, mismatched cable sizes, transformer anomalies, winding failures, and voltage imbalance itself. B

Data collection is the backbone of any vibration monitoring effort, yet opportunities to gather additional data while on the machine are often overlooked. This paper explores how simple, hands‑on inspections can complement advanced monitoring technologies, saving time and preventing costly downtime.

During his tenure at Intel’s manufacturing facility in Israel and later at its Silicon Valley R&D hub, Menachem Horev witnessed the industry’s most rigorous processes firsthand. When he solved a critical barrier in a nascent technology, senior leaders commended his analytical approach, prompting him

A powerful framework for boosting system reliability, Overall Equipment Effectiveness (OEE) has become indispensable for cutting unscheduled downtime worldwide. It is now a cornerstone of quality improvement and a mandatory subject for ISO/TS 16949 certification. Dr. D. H. Stamatis’ latest work, The

The Hydraulic Institute (HI), authorized by the American National Standards Institute (ANSI), invites qualified professionals in North America to review the draft of the updated standard ANSI/HI 11.6 – Submersible Pump Tests. Qualified reviewers can contribute to shaping the future of pump testing a

Jay Leno shares expert insights on how Oil‑Eater cleaners and degreasers can elevate your garage projects. Whether you’re a seasoned mechanic or a weekend DIYer, his tips are a must‑watch.Watch the full video here: Oil‑Eater Garage Demo

Located between Myrtle Beach and Charleston, South Carolina’s state‑owned utility, Santee Cooper, is upgrading the Winyah Generating Station’s turbine control system with GE Energy’s Mark VIe Triple‑Modular Redundant (TMR) digital platform. As South Carolina’s largest power provider, Santee Cooper s

The International Society of Automation (ISA) has just released the third edition of Control Systems Safety Evaluation and Reliability by William M. Goble.The updated volume addresses emerging safety regulations and dives deep into reliability engineering for control system designers. It equips prof

\nA simple rule for troubleshooting bearing temperatures: the housing should not exceed 180°F (82 °C). The bearing’s outer ring may be up to 20 °F (11 °C) hotter than the housing. If the original lubricant was chosen for lower temperatures, a rise of 50 °F (28 °C) can reduce oil viscosity by half or

The frequency of industrial chemical spills across North America remains alarmingly high. According to the U.S. National Response Center and Environment Canada, more than 40,000 incidents are reported each year. In Canada alone, 2007 saw 175,000 tons of chemicals discharged into the water system, as

Before sending a bearing to service, it must be carefully extracted from its shaft housing. Proper removal protects the bearing, shaft, and housing from damage. For standard inner and outer rings, a dedicated bearing puller is the most reliable tool. If the bearing has a backing shoulder that extend

On March 26, Danaher Corporation and Cooper Industries plc announced a strategic agreement to merge their tool businesses, Danaher Tool Group and Cooper Tools, into a 50/50 joint venture. Steve Breitzka, former Danaher Tool Group president, will helm the new entity as CEO. The venture will be headqu

Last month, we highlighted how rigorous quality assurance (QA) lays the foundation for extending an electric motor’s design life. This week, we focus on the second cornerstone of reliability: trending.Trending is indispensable, especially when a catastrophic failure occurs without any prior data for

Safety is not just a moral imperative—it’s a smart business decision. When you examine the annual cost of workplace accidents, the business case for proactive safety measures becomes crystal clear. 6 million workers suffer non‑fatal injuries each year, costing U.S. businesses over $125 billion (OSH

Pump Systems Matter (PSM) and the Hydraulic Institute (HI) invite pump professionals to a new one‑day workshop, “Pumping System Optimization: Opportunities to Improve Life Cycle Performance.” The course equips participants with the skills to identify hidden operating and energy costs, slash expenses

The American Welding Society (AWS), an ANSI member and accredited standards developer, has launched a comprehensive web portal in partnership with the National Center for Welding Education and Training (Weld‑Ed). The site is designed to inform students, parents, educators, counselors, and industry p

Implementing a robust maintenance program can save energy, time, and money. Thermo King provides its customers with practical “tech tips” designed to enhance maintenance routines, maximize equipment efficiency, and extend run‑time. Thermo King Tech Tips: Engines: Whenever you replace an engine, inst

The arrival of warm weather and bright skies signals the start of spring cleaning for many households. By turning to established industry standards, homeowners can approach each chore with confidence—ensuring that their appliances not only perform at peak levels but also operate safely.When tackling

When asked how Imperial Sugar Company plans to grow its workforce, Bruce Waguespack, the company’s manager of learning and performance improvement, begins with a baseball analogy. “We have to gain bench strength,” Waguespack explains. “Like a player who can serve as a catcher or play the outfield, w