Manufacturing process
Milling is one of the most common processes in CNC machining, most likely because it is so versatile. Using a single tool, machine shops can create nearly limitless shapes on the surface of a workpiece. Milling can completely transform a piece of metal stock into a finishe
Drilling is one of the most common techniques used in manufacturing to create holes. In contrast to other hole-making methods like boring, reaming and tapping, drilling is most often used to create holes in unbroken surfaces. In precision CNC machining, drilling can range in sc
Sawing is one of the oldest cutting techniques in use today, and innovations have allowed the process to keep up with advances in material, tolerances and product complexity. By definition, sawing is cutting a narrow slit in a workpiece by moving a toothed or abrasive cutting t
Broaching is a machining process using a cutting tool with teeth that increase in size from front to back. In many cases, an entire surface (or multiple surfaces) can be finished in a single pass with broaching. The technique is most often applied to finish holes, splines and f
Grinding is a machining process using abrasive surfaces to remove material from metal workpieces. On the surface (pun intended) grinding may seem different than other machining processes, but it still works through chip formation and removal–just like sawing, milling, broaching
Permanent mold casting is a type of metalcasting involving reusable molds. Whereas other casting methods, like sand casting and investment casting, use disposable molds, permanent molds last much longer and can be used to produce hundreds, or even thousands, of identical parts.
The Eagle Group is comprised of three companies: a shell molding foundry, an investment casting foundry and a CNC machine house. Together, were able to manufacture a broad range of metal products from concept to completion. If youre looking for a new supplier for your raw or mac
Eagle Alloy was lively and bustling on Thursday, October 4th. Thats no surprise: our Muskegon, MI campus is regularly buzzing through three shifts a day, five days a week. But this particular day brought in a larger crowd than usual: in celebration of Manufacturing Day 2018 we
Greensand casting is a time-tested and highly versatile metalcasting process. Different foundries use different methods and materials, but greensand casting always involves creating molds by compacting moist, organically bonded sand around patterns. Whereas shell molding uses h
Forget about the Rose Bowl–this years college competition to watch is coming up in February! The AFS Wisconsin Regional Invitational Casting Competition will host casting teams from colleges and universities around the Midwest. Taking place during the AFS Wisconsin Regional Exp
This introduction to metalcasting provides a brief overview and history of the casting process, as well as an outline of common casting techniques in use today. The goal of this article is to give new manufacturers a better understanding of how metalcasting works and what steps
A new ebook from the Eagle Group provides an introduction to key processes in metalcasting and CNC machining. This 31-page document is available as a free download, and is geared toward manufacturing professionals who are interested in exploring the possibilities of casting and
Modern metal manufacturing offers a wide range of choices to bring designs into reality. Metalcasting has been around for millennia, and its undergone its fair share of innovation over the years. Casting facilities can now handle almost any alloy, and can cast intricate designs
Metalcasting is a modern manufacturing industry, and cast products are utilized in 90% of durable goods, from lamp posts to space shuttles. Still, no casting is perfect. Even with recent innovations in simulation and process technology, nearly every cast product will contain so
If youve been debating how to improve warehouse storage at your facility, youve probably come across pallet racking. Its one of the most fundamental and universal ways to manage inventory storage in the warehouse. Since pallet racking systems are so versatile, they are among the best storage opt
Manufacturing is something our world counts on. As of 2018, the manufacturing industry accounted for almost 16% of the global GDP. Unfortunately, the manufacturing industry took a hit during the pandemic of COVID-19 — the name given to the virus caused by SARS-CoV-2. Many manufacturing plan
Wooden pallets are suitable for many industrial applications, but sometimes you need something stronger, splinter-free and easy to clean. Whether youre looking for the most sanitary type of pallet or for the best pallet for shipping your particular product, you can choose from sev
Handling raw material — especially raw food like meat, dairy, seafood and poultry — comes with a lot of responsibility. Incorrect handling can result in product loss, foodborne illnesses, extra expenses to your company and inefficient processes. Fortunately, there are many pieces
If you own material handling equipment and use it in your facilities, you need to keep it clean and sanitary. Its crucial for the reputation of your company and the quality of the products you store and transport to have hygienic standards you follow. The best material handling companies make su
Warehouse safety should be a top priority of any company looking to improve their operations and remain productive year-round. After all, a safe warehouse is a productive one. Injuries and illnesses caused by unsafe workspaces can knock out a workforce and reduce efficiency throughout the supply
Manufacturing process