When Solvay Advanced Polymers began plastics compounding in its Augusta, GA facility a decade ago, severe abrasion caused unexpected blowouts in the dilute‑phase pneumatic conveyance system. Within two weeks of starting the first compounding line, multiple elbows and pipelines failed. The plant extr

On May 4, the Society for Maintenance and Reliability Professionals (SMRP) announced the launch of a comprehensive, globally harmonized set of maintenance and reliability key performance indicators (KPIs). Each metric includes a clear definition, objective, calculation formula, component terms, qual

Emerson Process Management’s Smart Wireless technology has proven extremely cost‑effective and reliable for PPL Generation, delivering continuous performance data from critical boiler feed pumps at Montour power station in Washingtonville, Pa., and from feedwater and air heaters at Brunner Island Un

In todays competitive landscape, companies must operate more efficiently amid rising energy costs that threaten long‑term viability. Making decisions based on total cost of ownership is more critical than ever. As Stephen Covey advises, “begin with the end in mind.” By integrating life‑cycle asset m

Conservative oil drain intervals protect the performance and health of engines, transmissions, hydraulic fluid systems, gear boxes and other lubricated equipment. Yet the global rise in oil demand and price squeezes maintenance budgets and erodes vehicle and equipment owners’ operating profits. Exte

Industrial fans and blowers are pivotal to many production lines. To meet escalating performance demands and reduce operating costs, bearing reliability is paramount. Leveraging expertise in bearings, housings, lubrication, seals and service, SKF delivers a standardized upgrade that elevates fan eff

Manufacturing today faces unprecedented challenges: globalization, economic uncertainty, labor shortages, and markets where differentiation hinges on soft factors like delivery time rather than product features. These pressures ripple from the boardroom to the plant floor. Three Forces Shaping Moder

Jürgen Hofmann unlocks a glass cabinet. “Look at this,” he says. Inside a length of stainless steel piping, a 90‑degree branch ends in a bolted cover that once housed a sensor. The tube was sealed, leaving a dead end that cannot be reached by cleaning liquid, and its coarse finish makes it a haven f

Georgia Iron Works Industries (GIW) has announced a strategic partnership with Advanced Technology Services Inc. (ATS) to implement a managed production‑asset maintenance program at its Grovetown, Georgia facility. ATS, a global leader in production‑equipment maintenance and IT solutions, will apply

In 2024, the United States consumed approximately 3.3 terawatts—just over 20 % of global electricity use, according to the International Energy Agency (IEA). With worldwide power demand projected to double by 2050, utilities are turning to innovative solutions to keep grids stable and reliable. One

Electrical control and distribution systems are high‑value, complex assets that demand disciplined maintenance to keep them operating at peak performance over their service life. Yet many organizations still devote the bulk of their reliability budget to mechanical assets while electrical components

Global condition‑monitoring specialist Azima DLI announced on June 15 that its first‑of‑its‑kind pilot with the U.S. Navy has already cut maintenance effort by more than 1,000 man‑hours a year. The year‑long, two‑ship pilot—featuring the guided‑missile destroyers USS Ross (DDG 71) and USS Nitze (DDG

As part of its ongoing commitment to knowledge sharing and best practices, a team of Dow Corning experts presented advanced lubrication and maintenance techniques at the 76th National Lubricating Grease Institute (NLGI) Annual Meeting, held June 13–16 in Tucson, Arizona. Dave Como, Dow Corning scien

Electrical control and distribution systems are high‑value, complex assets that demand disciplined upkeep to sustain peak performance throughout their lifecycle. While mechanical assets often receive structured maintenance plans, electrical equipment frequently lags behind—leading to costly downtime

Total cost of ownership (TCO) encompasses every expense a company incurs from an asset’s inception to its end of life. While design and procurement shape many of these costs, this article zeroes in on practical actions that trim operating and maintenance expenditures. Assuming a robust design and pr

Weldon Solutions has upgraded its automated storage and retrieval systems for the baking industry with igus plastic cable carriers and continuous‑flex cables, replacing bulky festoon systems that occupied extra space and required frequent, costly maintenance. These cable carriers are now installed i

GE Aviation and Boeing have unveiled the Open System Architecture for Condition‑Based Maintenance (OSA‑CBM), a streamlined framework that standardizes how aircraft monitor and maintain critical systems in real time.By granting usage rights to the Machinery Information Management Open Systems Allianc

The maintenance and reliability profession spans a wide array of industries. Joining the Society for Maintenance & Reliability Professionals (SMRP) helps you sharpen your skills and advance your career.SMRP’s network of local chapters and special interest groups offers:Affordable, locally delivered

By transferring global service and support of its manufacturing equipment to MAG Maintenance Technologies, Lockheed Martin is creating strategic value that extends well beyond simple cost savings. The partnership not only streamlines operations and drives economies of scale, but it also enhances pr

Since the rise of quality‑centric initiatives such as Total Quality Management (TQM) and Six Sigma, organizations have relentlessly pursued the elimination of product defects. A Six Sigma process is defined by a benchmark of 3.4 defective parts per million opportunities (DPMO). The single most criti