For asset‑heavy organizations, maintenance consumes a sizable slice of the balance sheet. Since Boeing pioneered reliability‑centered maintenance (RCM) in the 1970s, the methodology has continuously evolved to trim maintenance spend, curb risk, and elevate safety. Today, with the newest iteration—

Honeywell Process Solutions and SKF have launched a joint pilot project aimed at developing Industrial Internet of Things (IIoT) solutions. The initiative will run at a copper mine in Latin America and seeks to establish a digital standard that enhances machine efficiency, reliability, and competiti

As the Internet of Things (IoT) expands, everyday objects—from smartphones and vehicles to thermostats, industrial machines, and switchgear—are becoming increasingly connected and intelligent. Harnessing IoT allows these devices to generate and exchange vast amounts of data, which can be leveraged

When a new smartphone hits the market, consumers rush to upgrade, fearing obsolescence. That urgency echoes in manufacturing, where professionals seek heightened efficiency via Industry 4.0.Industry 4.0 promised a seamless bridge between the physical and digital realms. Manufacturers responded by eq

Ray Bradbury famously said, “Living at risk is jumping off a cliff and building your wings on the way down.” While poetic, the metaphor captures a reality many businesses face: bold decisions are often required to seize transformative opportunities. In the context of Industry 4.0, three pivotal for

History teaches that continuous improvement hinges on key performance indicators—quality, safety, delivery time, and inventory control. While these benchmarks remain timeless, emerging technologies are reshaping them at an unprecedented scale. Industrial Internet of Things (IIoT) and robust network

Industry leaders are now turning to the Industrial Internet of Things (IIoT) and machine learning to unlock higher reliability and value from their assets. Unplanned downtime currently erodes about 15 % of gross margin, while top performers keep losses at roughly 5 %. Bridging this gap demands a ne

On January 7, 1785, Jean‑Pierre Blanchard and John Jeffries crossed the English Channel in a hot‑air balloon—a landmark moment in transnational travel. It was more than a century later that the first heavier‑than‑air vehicle completed the same journey. By 1917, international aviation had begun in e

When the first cell phone hit the market in 1983, it was a luxury reserved for executives and the social elite. Today, the United Nations reports that cellular subscriptions outnumber the world’s population, a testament to the relentless march of Moore’s Law and the principle of quality‑adjusted p

The fourth industrial revolution is accelerating, and as cutting‑edge technology becomes more affordable, a growing number of manufacturers are deploying smart plants. A recent survey found that 72 % of companies plan to reach advanced digitisation by 2020, signalling a steady expansion of digital s

Like the human body, a modern factory relies on sensors, actuators, and a brain that processes data. The Industrial Internet of Things (IIoT) has turned machines from simple workhorses into intelligent partners. According to a recent industry survey, 85 % of manufacturers are already in the transiti

Manufacturing has always been a technology‑driven sector, constantly evolving to meet the demands for higher efficiency, lower costs, and faster time‑to‑market. Today, a handful of advanced technologies are redefining the industry, enabling plants to operate with unprecedented precision and agility

Honeywell’s latest hands‑free, wearable Connected Plant platform empowers industrial workers to carry out tasks more efficiently on site or in the field. The Skills Insight Intelligent Wearables feature a head‑mounted visual display that responds to voice commands, bringing live data, documents, wo

Nearly 25 years ago, I cut my teeth on a General Motors (GM) plant floor, working in both the highly automated body shop and the human‑centered assembly line. I quickly learned that robotic processes transmit data seamlessly over Ethernet, whereas human activity had to be captured manually by indus

Introduction In complex industrial environments, equipment and process failures can be costly and disruptive. Reliability and maintenance teams must select the most appropriate analytical method to diagnose issues quickly, avoid unnecessary work, and prevent recurrence. While many root‑cause analy

As industrial Internet of Things (IIoT) solutions become increasingly affordable, organizations must adopt a clear strategy to merge new sensor data with legacy systems. The IIoT can unify on‑floor operations with enterprise analytics, enabling real‑time insights while mitigating technical and econ

Sensai has identified the five critical plant‑floor risks that erode efficiency, slash productivity, and undermine business results when left unchecked. The list stems from the company’s extensive industry expertise and pilot studies across automotive, construction materials, and consumer goods sect

Honeywell Process Solutions (HPS) has unveiled a cutting‑edge solution that empowers operations, maintenance, and leadership teams to monitor midstream gas metering systems with unprecedented clarity. The Connected Plant Measurement IQ for Gas delivers advanced diagnostics, real‑time dashb

PTC and Rockwell Automation have formalized a strategic partnership, combining PTC’s ThingWorx IoT, Kepware connectivity, and Vuforia AR platforms with Rockwell’s FactoryTalk MES, FactoryTalk Analytics, and industrial automation solutions.The collaboration will unite the companies’ resources, techno

Fords Dagenham Engine Plant in the United Kingdom is now leveraging drone‑mounted cameras to perform high‑reach maintenance inspections safely and efficiently. Traditionally, technicians relied on extendable platforms and scaffolding to inspect the 131‑foot‑long gantries that support the plants hea